Rotary Kiln Inspection, Alignment & On-Site Grinding

Özek Makina provides worldwide rotary kiln inspection, hot kiln alignment, and on-site tyre and roller machining and grinding services. With experience dating back to 1968 and more than 700 completed projects across 150+ industrial plants in 35 countries, we deliver precision measurement, engineering analysis, and in-operation maintenance solutions for rotary kilns, dryers, coolers, and other rotating equipment.

ON SITE TYRE & ROLLER
MACHINING & GRINDING

Özek Makina offers on-site machining and grinding services designed for the in-operation maintenance of tyres, rollers, and thrust rollers in rotary kilns, mills, dryers, coolers, and agglomerators. Our expertise extends to working with rotational speeds of up to 3.5 rpm, addressing convex, concave, conical, or wavy surfaces to enhance contact and axial movement, eliminating vibrations.

With over 700 successful services, Özek Makina has a proven track record in in-situ resurfacing for tyres, rollers, and thrust rollers, showcasing our extensive experience in the field. >>>

HOT KILN INSPECTION
ALIGNMENT SUPERVISION

Using cutting-edge technology, we precisely measure the kiln axis, kiln slope, individual elements, shell deformation, ovality, as well as the diameters of tyres and rollers. We also accurately assess roller skew. Subsequently, we analyze all the collected data with specialized software and present a detailed, clear, and comprehensible report.

The most straightforward method to enhance the efficiency and lifespan of the kiln is to comprehend its current operating conditions. >>>

ROLLER & BEARING
REPLACEMENT SERVICES

Misalignment, excessive loads, or subpar material quality can lead to damage in the rollers of your rotary kiln. The main culprits may include shaft cracks, minor pittings, or larger surface cracks. Özek Makina offers expert supervision services for the replacement of rollers and bearings, drawing on our considerable experience in the field.

Our meticulous inspection and comparison of both old and new rollers ensure optimal service, ensuring the smooth rotation of the kiln. >>>

PERIODICAL
SERVICES

We advocate proactive problem-solving by identifying issues before they disrupt your operations. Our approach involves conducting periodic site visits and offering kiln services, encompassing fundamental inspections for tyres, rollers, bearings, thrust rollers, shell, and seals. Basic surveys and alignment supervision are conducted every 3, 6, or 12 months, tailored to your specific needs.

For further details about our customized periodic services, please reach out to us. >>>

SAMPLE REPORT

Professional Rotary Kiln Inspection & Alignment

Kiln Axis, Shell Deformation, Ovality, Tyre/Roller Diameter, Gear Inspection

SAMPLE REPORT

COUNTRIES

PLANTS

SINCE

Products & Solutions

ANION SLICK BAR
TYRE BORE LUBRICANT

The Anion® Slick Bar® is a solid high-temperature lubricant bar designed to melt upon contact with the hot surface of a kiln or dryer shell. Anion® employs a patented mixture of graphite, minerals, and metal lubricants suspended in a solid polymer binder. When positioned between the tyre and the kiln shell, the carrier agent undergoes melting, facilitating the release of lubricants. >>>

CARBON GRAPHITE
LUBRICANTS

Özek Makina offers carbon graphite lubricants in both dust and solid forms for rollers, thrust rollers, and seals. Customizable solid graphite blocks are available in dimensions tailored to your requirements. We have the capability to design and supply specific equipment for roller graphite lubrication. Upon placing an order, all lubrication products are promptly shipped to your location.

CHAIRPAD
DESIGN & FABRICATION

Özek Makina initiates chairpad design services by assessing the actual creep and clearance in both hot and cold conditions, determining the required chairpad thickness. We supply the necessary curved chairpads, retainer rings, and guide blocks in a variety of materials. Additionally, we offer on-site supervision during your scheduled shutdown for the replacement process.

FEECO INTERNATIONAL
DRYERS, COOLERS, AGGLOMERATORS

FEECO was founded in 1951 as an engineering and equipment manufacturer. FEECO’s expertise has been sought by everyone from startups to Fortune 100 companies. FEECO is recognized globally as an expert in providing industry leading process design, engineering and manufacturing to a variety of industries.